High Voltage Wire Harness Manufacturer
Wiringo is a one-stop destination for all your high-voltage cable assemblies and wiring harnesses. Whether you’re looking for a solution for an electric vehicle or an x-ray machine, we have the highest quality products.
Our Clients
HV harnesses and assemblies are necessary in various industries to ensure safe and efficient power transmission. At Wiringo, we offer custom and standard high-voltage solutions supporting AC and DC charging.
Applications of HV Harnesses and Assemblies
Thanks to our extensive manufacturing experience, we offer reliable and durable products for various applications:
E-mobility
High-voltage harnesses and assemblies are a crucial component of electric vehicles. They manage power distribution between the motor, battery, and other critical components. HV assemblies support AC/DC charging and internal power distribution, ensuring safety, reliability, and high performance.
Renewable Energy
HV harnesses and assemblies are also essential in energy generation and distribution systems of renewable energy applications. Connecting different inverters, wind turbines, and solar panels for safe and efficient power transfer while withstanding the harsh weather and environmental conditions.
Medical High Voltage Interconnects
High-voltage interconnects help establish safe, secure, and reliable connections in x-ray and CT machines. Defibrillation equipment also uses high-voltage interconnects to transmit powerful energy pulses to restart the heart in severe cases of cardiac arrest.
Why Choose Wiringo?
Our high-quality custom solutions and commitment to safety and reliability make us a trusted choice for thousands of clients.
Capacity
We can offer high-volume orders while ensuring the high quality, durability, and safety of the products. Our strong manufacturing capability fulfills the rising requirements of electric vehicles and their charging systems.
Quality
Each product goes through rigorous quality control measures to ensure reliability and the highest standards of excellence. We offer 100% part traceability and ISO certification in all our products.
Continuous improvement
With our long-term technology strategy, we can drive continuous improvement that helps our team create production systems with improved reliability, longer component lifespans, and user-friendly operation.
Co-engineering and Prototyping
We have developed highly accurate and advanced 3D computational models using high-speed deformation characterization of materials. We can do fast prototyping with this simulation technique and our co-engineering expertise.
Our Manufacturing Capabilities
Our manufacturing process delivers fast turnarounds and custom support for any project size.
Services
At Wiringo, you will get turnkey solutions through a wide range of services, such as:
- Design
- Prototype
- Assembling
- Test
- Value-added services such as visual inspection, sketches provision, instant quote response
Design Process
Our engineers and designers work with our clients to deeply understand their needs and constraints during the design process. By understanding this, we can create and digitally test potential designs.
Customizations
Wiringo offers many customizations to fulfill the demands of high-voltage applications:
- Cables: Apart from the choice in cable length and gauge, we also offer extruded variations of the cable which are very effective in high-voltage applications. We have single-extruded, double-extruded, and triple-extruded cables. Additionally, we provide higher protection through different shielding and jacketing materials.
- Connectors: We also offer a range of styles and sizes in HV connectors based on the operating voltage/current requirements and size restrictions.
- Accessories: We provide various accessories to support their functioning, including cable clamps, strain relief adapters, straps, and other restraints for easy installation and management.
Safety Testing
At Wiringo, we ensure the reliability and durability of our harnesses under demanding conditions by passing them through rigorous safety testing procedures defined by the ISO 6722-1 standard:
- Heat Age Testing
- Thermal Resistance
- Tensile Strength
- Adherence Testing
- Abrasion Testing
- Scrape Testing
- Pinching And Crush Testing
- Diameter Measurement
- Chemical Tolerance Testing
Flexible Order Quantities
Whether it is a small batch or large order quantities, our manufacturing setups are efficient enough to deliver every order on time without compromising quality and durability.
High Voltage Wire Harness Products
We offer a range of HV wire harness products to meet the needs of varied industries.
Battery Connection
Connect the battery back of an EV to the rest of the system. Capable of handling high-voltage DC power for safe, efficient, and reliable energy flow to the motor and other components.
Charging Cable Assembly
Efficient and safe for transmitting power from charging stations to your EV, ensuring secure and consistent connections, our products are durable and robust enough to withstand high power loads.
Wind Turbine Power Harnesses
Specialized design wind turbine power harnesses that manage high-voltage power transmission between turbine components so that energy generated by the strong winds can be stored efficiently.
Solar Power Cable Assemblies
Connects solar panels to the different components and the inverter. These assemblies ensure the safe and efficient power transmission from solar panels to the storage systems/grid.
Power Distribution Harness for Diagnostic Imaging
Thanks to our extensive history of product innovation in HV interconnects, we can deliver more compact assemblies and connectors than other providers.
Cable Assemblies for Patient Monitoring
We can tweak the connector's geometry to get high DWV targets while making the products smaller in size. However, we ensure this small size does not alter the voltage performance.
Quality and Safety, Guaranteed
We craft each product to ensure reliability, security, durability, and optimal performance.
What Our Customers are Saying
See what thousands of happy customers have to say about Wiringo’s commitment to product quality and customer service
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Frequently Asked Questions
What is the approximate lead time for custom high-voltage wiring harnesses?
Typically, we deliver custom HV assemblies and harnesses in 4-8 weeks. However, the exact time depends on the complexity of the design and the materials required. Once we have all the necessary specifications, we always strive to deliver products in an estimated delivery schedule.
What materials do you use in your high-voltage wiring harnesses?
We mainly use premium quality copper or aluminum conductors, specialized insulation, and high-performing connectors to ensure long-lasting performance.
Are your high-voltage wiring harnesses safe and reliable?
Yes, absolutely! Safety and reliability are our top priorities. Our rigorous testing methods ensure that all products meet specific industry specifications. Also, every product undergoes comprehensive quality control tests to ensure safety in high-voltage environments.
Choose Wiringo’s Waterproof Cable Assemblies
Wiringo’s high-voltage battery harnesses connect the system to a safe, efficient, and reliable energy flow. Request a Quote.