Low Voltage Cable Assemblies
Our Clients
What Is a Low Voltage Cable Assembly?
A low-voltage cable assembly is a set of wires and connectors designed to transmit signals at low voltages, usually less than 60V. Also called LVDS (Low-Voltage Differential Signaling) cable assemblies, these high-speed, low-power solutions reduce crosstalk and electromagnetic interference during multi-signal transmission.
How We Manufacture Low Voltage Cable Assemblies
We follow a structured process to ensure our products meet customer expectations and industry standards.
Design Review
Our engineers work closely with clients to understand application requirements, including the equipment that the cable harness will support.
From this consultation, we gather detailed information on connection needs, performance requirements, and the environmental conditions the wires must withstand.
Engineering
- Use shielded cables and twisted pairs to reduce interference and cancel noise
- Include labeled, color-coded wires for easy, accurate connections
- Optimize space without sacrificing performance by using lightweight materials and compact designs
- Built with high-grade materials like TPE, PVC, and silicone for heat and chemical resistance, and conductors like copper and aluminum for fast, reliable transmission
- Choose the correct connector for a proper fit. For example, ix connectors are for Industrial applications, Mini-FAKRA connectors are for heavy-duty applications, Mil-Spec circular connectors are for special purposes, and RAST connectors are for installation space savings.
Prototyping and Testing
Our prototypes undergo rigorous performance, durability, and safety testing to verify and refine the design. We assess data transmission quality using standards like ISO/IEC 11801 and TIA/EIA 568, ensuring compliance with international and commercial cabling requirements.
Mass Production
Production teams build each low-voltage cable assembly to client specifications, with inspections at every stage to ensure optimal performance.
Get A Custom Wire Harness Quote Today!
Products
Our wiring harnesses offer flexible configurations for easy routing and adaptability across diverse layouts.
Flexible Cable Assemblies
These multi-conductor cable assemblies, shielded and/or unshielded, transmit low-voltage signals for controlling machinery and equipment.
High-Speed Cable Assemblies
Engineered for high-speed, reliable data transmission, these cables use advanced materials and construction techniques to support data-intensive applications.
High Flexing Cable Assemblies
Built for motion, these products are ideal for continuous flexing in robotics, conveyors, and automated systems.
Industry Applications
Wiringo offers a wide variety of custom solutions for various industries.
Low-voltage wiring harnesses in vehicles form part of the nervous system, linking all sensors and actuators to the ECU.
Telecommunication
In telecommunications, low-voltage wire harnesses like ethernet, coax, and LVDS interconnect between systems.
Low-voltage cable assemblies in aerospace should be able to withstand extreme external conditions.
Industrial Automation
In industrial automation, sensors acquire data, and control signals are sent to controllers and actuators.
Medical Devices
LVDS cable assemblies provide reliable connectivity for real-time data analysis and high-quality imaging.
Robots rely on low-voltage cable assemblies, especially high-flex types, to transmit control and power signals reliably.
Why Choose Wiringo?
Wiringo is a trusted partner, delivering unmatched quality and performance tailored to your needs.
Quality Assurance
We follow international quality standards and conduct rigorous internal testing to ensure every wiring harness meets the highest performance and reliability benchmarks.
Customization
We prioritize requirements analysis to ensure that cable assemblies are tailored to your application and meet all your specifications.
Experience
With over 10 years of experience building custom wiring harnesses, we have developed the expertise and knowledge to manufacture and assemble custom, high-quality products in the shortest time possible.
Superior Customer Service
Our customer service team is here to support you before, during, and after your order, ensuring a smooth process and a product that meets your expectations.
Quality and Safety, Guaranteed
We adhere to all the relevant industry standards and certifications and maintain a high consistency of stringent quality control and management protocols.
What Our Customers are Saying
Don’t just take our word for it; here’s what engineers and procurement specialists say about working with Wiringo:
I have received an shipment of the cables that was supplied (p/o : 5130903714 )
I would like to say thanks you , to you and your staff ( factory ) well done.
I am very happy with the quality of the work, ( C )
Thank you very much for your hot support and efforts for our parts supply.
We received your DC cables with thanks a lot.
All parts passed inspection successfully!
Lead Engineer
I just received the cables. Once again, we are very pleased with the results. We are also looking forward to further cooperation in the future.
Please take care.
I could not ask for anything better in terms of quality since everything arrived in perfect condition.
Thank you very much and I look forward to future projects with Wiringo.
Thanks again for Wiringo's hard work in making this project a success.
Frequently Asked Questions
What shielding types are available for low-voltage cable assemblies?
Low-voltage cable assemblies can be shielded with foil, braid, or both. Foil shielding blocks low-frequency EMI, while braided shielding protects against high-frequency noise. Using both offers enhanced protection and more reliable signal transmission.
How do different connector types impact data transmission reliability in low-voltage cable assemblies?
Each connector has a unique design that impacts data transmission quality. LVDS connectors, for instance, have specific pin configurations that support high-speed data transmission. However, M8 and M12 cable connectors have robust designs that provide reliable data transmission when exposed to harsh environmental conditions.
How do cable gauges affect electrical and signal transmission performance?
A lower AWG (gauge) means the wire is thicker, which can carry more current than a thinner wire due to the reduced resistance. This property is important for maintaining signal strength over long distances.
Choose Wiringo’s Low Votage Cable Assemblies
Whether used in robotics, industrial automation, or smart home systems, Wiringo’s low-voltage cable assemblies provide excellent performance, durability, reliability, and safety.