Custom Medical Cable Assembly Manufacturer

Wiringo is a trusted, high-quality medical cable assembly manufacturer. We deliver precise solutions while fulfilling the stringent requirements of the healthcare sector. Backed by IATF 16949 and ISO 9001 certifications, we are committed to quality, safety, and regulatory compliance in our products.

As one of the leading medical cable assembly manufacturers, Wiringo specializes in manufacturing custom medical cable assemblies that are precisely crafted with healthcare industry standards. 

Our expertise lies in designing medical cables tailored to your unique specifications and meeting the performance expectations of medical device OEMs.

Benefits of Wiringo’s
Custom Wire Harness Service

Wiringo is committed to delivering top-notch custom wire harness solutions that meet the highest industry standards.

Cost efficiency

Outsourcing saves significant costs by reducing spending on labor, sourcing raw materials, overheads and operational activities.

Fast Turnaround

Receive quotations within 12 hours and benefit from quick production times.

Customized Solutions

Tailored wire harness and cable assemblies to fit your specific project needs.

Innovative Technology

State-of-the-art equipment and processes for precise, reliable results.

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Why Wiringo?

Choose Wiringo for unparalleled expertise and reliability in medical cable assemblies. 

Years of Experience:

With over 15 years of experience in medical cable assembly manufacturing, we can deliver innovative solutions that meet the highest standards of quality and safety.

Thousands of Happy Customers

We are proud to serve a diverse healthcare clientele, including medical device manufacturers, clinics, and hospitals worldwide.

Fast Delivery

Thanks to our efficient production processes and logistics strategies, we strive to ship medical cables within 4 weeks of confirmation of the order.

Customizable Solutions

We offer custom medical cables specifically tailored for medical devices, medical instrumentation, and diagnostic equipment.

Reliablity

We deliver medical cable assemblies only after rigorous testing and quality assurance processes. We use high-grade materials that adhere to industry standards, ensuring that you can count on our products during critical operations.

One-to-one Support

We have a dedicated support team that is always ready to assist you, from initial inquiries to post-delivery follow-ups. With our 1:1 support, we ensure that each customer receives tailored solutions and prompt responses to their questions and concerns.

Manu facturing Capa bilities​

Wiringo combines cutting-edge technologies with premium craftsmanship to deliver precisely engineered solutions customized to your requirements.

Services

We also offer turnkey solutions, including:

  • Cutting, stripping, crimping, and terminating
  • Medical cable assembly and wire harness
  • Full-service medical connectors
  • Precision processing
  • Value-added services, such as quote response within one day, customized wire codes, product testing, and visual inspection

Technical Specifications

Our medical wire harnesses have the following tech specifications:

  • Biocompatible materials compliant with ISO 10993 and USO class VI standards
  • Chemical resistance for different chemical products
  • FDA-registered products for regulatory compliance
  • Protection against EMI and RFI
  • Compact cabling for space-restricted environments
  • Strong, well-sealed over-molding
  • Ergonomic design

Process

Utilizing state-of-the-art facilities, our skilled technicians deliver superior products adhering to the highest standards of quality, hygiene, and durability.

Design review → materials preparation → assembly documentation → inbound inspection → prototyping → production → volume → assembly test

Customizations

Our medical cable harnesses are custom-manufactured to withstand different environmental conditions:

  • Multiple breakouts positioned anywhere
  • Unlimited selection of gauge, color, and insulation style
  • Any number of wires
  • Custom heat-shrink, tubing, braiding, and labeling
  • Custom over-molding

Connector Types

MOLEX, JST, TE, DUPONG, and HIROSE, according to your requirements.

Safety Testing

We have a dedicated team that performs extensive testing procedures to meet your unique requirements:

  • Accurate labels
  • Defective wires or damaged insulation
  • Cable assemblies free from corrosion and moisture
  • Continuity test
  • Proper wire length
  • Terminal crimp condition
  • Terminal insertion
  • Pull testing
  • Broken wires
  • On-off test

Certifications

We are certified to IATF 16949 and ISO 9001:2015, ensuring that all our medical cables meet the highest standards in the medical industry.

Prototyping

You can request samples and prototypes to see how your ideas will look in reality. We will proceed with the mass production only after you approve the prototype.

Flexible Order Quantities

We take up flexible order quantities tailored to meet your project requirements, accommodating both large-scale and small-scale production.

Global Reach

With our manufacturing plants established in China and the Philippines, we can manufacture tailored solutions to meet the needs of global customers.

Get Your Free Sample!

Enjoy a free sample worth UP TO $100!
Explore our custom services now. Email us at [email protected] for more details.

Products

Explore our diverse range of custom wire harness assemblies

Disposable vs reusable wires

Disposable Cable Assembly

A broad range of high-density single-use connectors and cables are available.

Micro coax extension cable assemblies

Developed through fine-pitch cable termination methods, these specialized cables can be attached with one stop to a light guide, sensors, or other parts.

Hybrid Cable Assemblies

Comprises fiber optic and coaxial cables for compact, complex and multifunctional systems.

medical sterilization

Sterilization-Compatible Cable Assemblies

Various connectors and cables are available based on their validation for different sterilization methods.

Application of custom medical cable in electrocardiography

Ultrasound Cable Assemblies

High durability, flexibility and resistance to wear in ultrasound applications.

Coiled and retractable cable Assemblies

Flexible in mobile medical equipment systems and easy to use.

Medical Applications of Cable Assemblies

Wiringo designs cable assemblies with utmost precision and reliability, ensuring optimal performance in critical medical applications:

medical cable in the medical industry.
automobile industry

Diagnostic Imaging

  • Cables assemblies used in CT, C-arm, X-ray machines, Fluoroscopes, Mammography, etc.
  • Coiled cable assemblies for MRI scans
  • Cable assemblies and wiring harnesses for patient beds, mobile devices and supporting arms
  • Foot-switch and hand cables
  • Patch and control cables for the supply of regular and special data and signals.
  • Biocompatible medical cable assemblies for patient-contact use
Custom medical cables
wired

Surgery

  • HDMI and DVI cables for video monitors
  • Disposable medical cable assemblies for patient care
  • Individual cable assemblies for medical instruments 
  • Flexible cable assemblies for movable operating tables
  • Reusable disinfecting and sterilizable cable assemblies for surgical equipment or surgical diagnostic instruments
  • Customs-designed cables and wires for operating room microscopes
wiring

Patient Monitoring

  • Reusable cables unaffected by frequent sterilization and disinfection in patient monitoring systems.
  • Disposable cables for patient-contact use
  • Carbon ECG cables that do not interfere with X-rays
  • Individual cable assemblies for life support systems
  • Biocompatible medical cable assemblies for patient-contact use
  • Data and control cable assemblies (copper and fiber made) for device monitoring

Looking for The Best
Custom Wire Harness &
Cable Assembly Service?

Fast Turnaround Time

At Wiringo, we ensure that custom wiring harness solutions are tailored to your needs, with quotations delivered within 12 hours to keep your projects on track.

Certified Quality Assurance

Our factory is ISO9001 and IATF16949 certified, guaranteeing the highest standards of quality, reliability, and compliance for all custom wiring harness and cable assembly services.

One-Stop Custom Solutions

We offer a complete, one-stop solution for all your wiring harness needs, from design to manufacturing, ensuring you get exactly what you need for your project.

We Partner With Top Manufacturers and Suppliers

By partnering with reputable suppliers, we maintain a robust inventory of high-quality interconnect materials, ensuring our clients receive top-tier wire harness products.

What Our Customers are Saying

See what thousands of happy customers have to say about Wiringo’s commitment to product quality and customer service.

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Frequently Asked Questions

What is the typical shipping time for medical cable assemblies?

Depending on the order size and customization required, we can typically deliver your orders in 1-4 weeks. For any urgent needs, we can expedite the process for specific timelines.

How can I protect medical cables from Electromagnetic Interference?

You can mitigate the EMI effects in these different ways:

  • Using filters: Identify the frequency of the interfering noise and set filters (thin-film capacitors and resistors) to counteract it.
  • Shrink jackets: Use special polyolefin heat-shrinkable tubing for an extra layer of protection against EMI interference.
  • Shielding: Shield the cables to block electromagnetic fields.
  • Drain Lines: Implement drain lines to redirect any unwanted electrical noise.

What are the key considerations in medical cable assemblies?

While choosing your medical cable assemblies, you must focus on these key considerations:

  • Biocompatibility: Ensure safety for patients.
  • Durability: Ability to withstand repeated sterilization processes and handle consistent flexing and wear.
  • Electrical performance: Optimize electrical performance to minimize noise and interference.
  • Regulatory compliance: Adhere to standards like IEC 60601.
  • Customization: Meet the specific needs of various medical devices.

Medical Grade Cable Assemblies

Contact Wiringo as your medical cable assembly manufacturer for the highest standards. Request a quote today!

Get Your Free Sample!

Enjoy a free sample worth UP TO $100!
Explore our custom services now. Email us at [email protected] for more details.

In the healthcare sector, a slight human mistake or malfunctioning device can cost someone’s life. No room for error requires all the instruments to perform all the time efficiently. We can help you if the medical equipment business or medical facility needs an adequate power supply and data transmission solutions. CLOOM Tech is a renowned custom cable assembly manufacturer that can meet your expectations. If you feel cable management restricts your operational capabilities, we can design custom medical cable assemblies for your business.

Medical Cable Assemblies 1

Electrocardiograph machine with ECG

Here are some essential points that you must notice in medical cable assemblies:

Get Your Free Sample!

Enjoy a free sample worth UP TO $100!
Explore our custom services now. Email us at [email protected] for more details.

1.Medical Cable Assembly Durability

Medical cables are going to take a lot of beating. No matter how carefully you operate the devices or equipment, things can get complicated. Medical professionals have to handle emergency cases where they cannot waste time smoothly moving the devices across the room. These cables must stay intact, and the power supply must be feasible every second in every situation. Medical cable assemblies are better and effective alternatives off the market cables. General power cables can stop working in kinks, but medical cable assemblies don’t consider these interruptions.

If the power goes off during an operation or some other medical treatment, imagine how it affects professional practice. It does not matter what kind of medical facility uses these devices; durability is critical not only for cables but also for all components. A wise investment in medical cable assembly not only saves you from extra maintenance charges, but you can also stay assured about the reliability of your services and devices.

2.Medical Cable Assemblies Reusability

Hospitals pay special attention to the cleanliness of the environment and the devices. In ICUs and operation theatres, every device and equipment needs sterilization. In disinfecting the tools and equipment, professionals use special chemicals and sprays to sanitize these tools. Standard market cables can’t withstand chemical exposure, so that insulation can break. Reusability is the missing feature in standard wires.

Medical Cable Assemblies 2

Medical used for heart testing and EKG machines used in the healthcare industry.

Get Your Free Sample!

Enjoy a free sample worth UP TO $100!
Explore our custom services now. Email us at [email protected] for more details.

3.Medical Cable Assembly Adaptability

You cannot rely on a single type of wire to meet all medical equipment power supply demands. The medical environment can vary, so the cable designs should also be adaptable. Standard cables are static, and you can have these cables modified as per the demand. In the case of medical cable assemblies, you have the flexibility of custom design. If you feel that certain restrictions and limitations are holding you back from achieving the best, give us a try. We analyze and design highly adaptable cable assemblies and wiring harnesses for different sectors of life.

You don’t need to compromise on usability as we offer advance and scalable cable management solutions. CLOOM Tech has dedicated teams of professional engineers and designers who can meet your complex requirements. You don’t need to limit your practices as we are here to offer custom medical cable assembly manufacturing services. The only thing that you need to focus on is the quality of your medical procedures. We are here to facilitate medical facilities with more agile and flexible cable management systems.

4.Medical Cable Assemblies Quality Components

Would you tolerate the damaged cables even after spending thousands of dollars on custom services? Well, no one would ever want to face such a situation. We all know that medical cable assemblies are meant to last for longer times. What ends up destroying the cables and the power supplies?

Medical Cable Assemblies 3

EEG machine cables plugged into the socket

Well, quality insulation or the use of premium material does not offer the assurance of reliable products. Apart from the medical device, medical cable assembly alone involves many components like the crimp tab, insulation, strands, harnesses, and other technical details. The use of one low-quality part can sabotage the whole device or even the project. Just imagine the crimp tab in the medical cable assemblies, and this component is too small yet significant. Your supplier used good quality material and premium quality insulation but did not focus on quality crimp tabs.

In no time, the cable started losing firm connections due to poor crimp tabs. Although the whole cable assembly was in perfect shape, the equipment started facing power failures. Hence, a small component that did not matter to the supplier ended up damaging the whole system. Simply stating, from insulation to the crimp tabs, every element of the medical cable assemblies must be of premium quality.

5.Medical Cable Assembly Signal Integrity

These aspects of quality cable assemblies are not just limited to the power cables. If you are using data transmission cables, all of these standards still apply to those cables. Advanced medical equipment uses intelligent systems based on pure programming, so continuous data transmission is critical. Loss of signal quality can impact the efficiency of automated systems. So, the insulation of the data transmission cables must resist external interference to ensure signal integrity.

6.Medical Cable Assembly Resistance Against Chemical Exposure

Here comes the most essential and critical attribute of the medical cable assembly. Quality market cables may make quality materials by using advanced technologies but are not fit for medical facilities. Different medical units and hospitals use other chemicals for the sanitization process. Almost every medicine or drug has some chemical involvement, so the cleaning process also needs modifications accordingly. Eventually, the cleaning staff will have to use chemicals and detergents to clean the equipment and the floors. So, the final results will be dangerous for the cable assemblies. So, we have tackled these chemical exposure issues by introducing special insulations in the medical cable assembly. Our custom medical cable assemblies can withstand any chemical exposure.

Patient on cardiopulmonary bypass device in the intensive care unit

Patient on cardiopulmonary bypass device in the intensive care unit

Conclusion

If you have faced problems and limitations regarding the cable assemblies in the medical equipment manufacturing business, then trying out our custom services can be a good investment. We offer professionally designed medical cable assembly as per the product specifications. If you are tired of the poor performance of low-quality market cables, then custom medical assemblies won’t let you down. Join hands with CLOOM Tech for better medical practices and the safety of the patients.

Get Your Free Sample!

Enjoy a free sample worth UP TO $100!
Explore our custom services now. Email us at [email protected] for more details.

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