Robotics Cable Assembly Manufacturer

As a leader in robotics cable assembly manufacturing, we provide versatile solutions, including custom harnesses flexing at one axis (back and forth)

and rotating at its central axis to meet the demands of industries such as automation, aerospace, and medical technology.

Robotics cable assemblies are specialized wiring systems designed to support robotic applications’ complex and dynamic needs. These assemblies ensure reliable power, signal, and data transmission while withstanding the repetitive motion, high flexibility, and challenging environments typical of robotics. 

 

Engineered for precision and durability, they play a critical role in robotic systems’ efficiency, safety, and performance across various industries.

The Benefits of Quality Cable Assemblies

Investing in high-quality cable assemblies is crucial for demanding applications like robotics, manufacturing equipment, and automation.

Enhanced Performance

High-quality cable assemblies ensure reliable power and signal transmission, minimizing disruptions and boosting system efficiency.

Durability

Engineered for harsh conditions, these assemblies resist wear, corrosion, and repetitive motion, offering long-lasting reliability.

Customization

Tailored solutions, including specific lengths, connectors, and shielding, ensure compatibility with even the most complex systems.

Cost-Effectiveness

While premium options may cost more upfront, their durability and reliability reduce long-term maintenance and replacement expenses.

Get A Custom Wire Harness Quote Today!

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Why Choose Wiringo?

At Wiringo, we are committed to delivering exceptional cable assembly solutions that meet our customer’s specific demands in any industry.

Custom Solutions

We offer tailored designs to match your specific requirements, whether unique configurations, advanced shielding, or specialized connectors.

Industry Expertise

With years of experience serving diverse sectors like robotics, automation, and aerospace, we have the knowledge to provide solutions for any challenge.

Unmatched Quality

Our cable assemblies are built with top-grade materials and precision engineering, ensuring reliable performance and long-lasting durability.

Global Reach and Support

We serve clients worldwide and offer fast lead times, scalable production, and dedicated customer support to ensure your success at every stage.

Looking for The Best
Custom Wire Harness &
Cable Assembly Service?

Fast Turnaround Time

At Wiringo, we ensure that custom wiring harness solutions are tailored to your needs, with quotations delivered within 12 hours to keep your projects on track.

Certified Quality Assurance

Our factory is ISO9001 and IATF16949 certified, guaranteeing the highest standards of quality, reliability, and compliance for all custom wiring harness and cable assembly services.

One-Stop Custom Solutions

We offer a complete, one-stop solution for all your wiring harness needs, from design to manufacturing, ensuring you get exactly what you need for your project.

Manu facturing Capa bilities​

Our product versatility and commitment to reliability and quality make us a trusted partner for OEMs seeking innovative and effective wiring solutions.

Services

We offer a comprehensive range of services to ensure precision, durability, and seamless integration in every project:

  • Design: Close collaboration with customers to define requirements, followed by digital testing of potential designs.
  • Prototyping: Creation of physical prototypes to test functionality and manufacturability.
  • Production and Assembly: Manufacturing the assemblies according to the approved design, including cutting, crimping, soldering, and final assembly in protective jackets.
  • Testing: Rigorous testing of completed assemblies to ensure safety, performance, and compliance with industry standards.

Materials

Robotics wiring harnesses require torsional movement and are designed for radius modifications and a bending radius. We use soft structural material to offer such features:

  • High-Conductivity Conductors: Finely stranded copper wires for optimal performance.
  • Flexible Insulations: PVC is the standard jacketing material, but halogen-free robotic cables with a PUR (Polyurethane) jacket are recommended for applications exposed to industrial oils.

Certifications

We manufacture high-quality products with ISO 9001 and IATF16949 certifications, ensuring consistent quality and precision.

Design Process

We review the diagram, bill of materials, and related documents to ensure all components are correctly accounted for. Additionally, we assess each part to verify its performance, cost-effectiveness, and availability. If a part does not meet these criteria, we search for suitable alternatives.

Wiringo offers connectors and terminals from leading manufacturers, including:

  • TE Connectivity (formerly Tyco)
  • Delphi
  • Molex
  • Deutsch
  • Bosch
  • ITT Cannon
  • Sumitomo
  • Furukawa
  • JST
  • And many more!
Torsion cables supplied (twisting and turning resistant):
  • Moderate-stress torsion cables
  • Halogen-free robotic/track cables
  • Halogen-free spiral-shielded track/robotic cables
  • Data twisting and torsional connection cables
  • Spiral-shielded torsion cables

Customizations

Designed to meet the unique physical and electrical demands of various robotic applications:

  • Exceptional durability and reliability for long-lasting performance
  • Flexibility (over one million flex cycles) to endure repeated bending, twisting, and stress
  • Lightweight, compact design without compromising efficiency
  • Resistance to harsh environmental conditions, including extreme temperatures, chemicals, oil, and humidity
  • Easy installation and maintenance to enhance operational efficiency
  • Optimized performance tailored for robotics applications

Safety Testing

At Wiringo, we prioritize product quality by conducting comprehensive testing, including:

  • Electrical checks
  • Mechanical checks
  • Environmental checks
  • Electromagnetic interference (EMI) testing

Prototyping

Prototyping helps identify potential flaws early, reducing costs and time to market while enabling customization and innovation for specialized robotic applications.

Flexible Order Quantities

We provide flexible order quantities, enabling you to order small batches for prototyping and large-scale production runs tailored to your specific requirements and timelines.

Robotics Cable Assembly and Wire Harness Products

Our assemblies ensure reliability and safety in high-risk robotics applications.

Multi-Branch Cable Assemblies

Ideal for complex robotic systems, these assemblies split into multiple branches, simplifying connections to various components while maintaining organization and efficiency.

Flexible Printed Circuit

Flexible Cable Assemblies

Built for applications that involve movement, these cables can withstand continuous flexing and twisting while maintaining performance.

Power and Signal Cable Assemblies

These solutions combine power and signal transmission in one assembly and are designed for efficient energy delivery and communication within robotic systems.

Indust ries We Serv e

We manufacture custom wiring solutions to meet the unique demands of various industries, ensuring quality, reliability and innovation.

automobile industry

Automotive

We have high-performing automotive wire harness solutions that meet rigorous demands and ensure safety and reliability in every vehicle.

wired

Military

Our military wire harnesses are highly durable and capable of critical support for mission-ready equipment.

wiring

Robotics

Our advanced robotics wiring solutions offer better functionality, efficiency, and seamless operations in automated systems.

automobile industry

Medical

Our harnesses ensure strict compliance with medical safety and performance standards, maintaining precision and reliability in critical applications.

wired

Aerospace

We deliver lightweight, strong, and resilient wiring harnesses for the aerospace industry while meeting the aviation industry’s stringent safety and performance standards.

wiring

Construction

We build harnesses that withstand harsh environments and perform well in heavy machinery and equipment.

automobile industry

Agriculture

We build robust harnesses for the agriculture industry so that heavy machinery can deliver high performance in demanding outdoor conditions.

wired

Lighting

We offer customized solutions, ensuring performance and safety in lighting conditions.

wiring

Electronics

We design versatile and precisely designed products that support various applications with reliable connectivity.

What Our Customers are Saying

See what thousands of happy customers have to say about Wiringo’s commitment to product quality and customer service

Ralph Gleason
Ralph GleasonLondon
England
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Frequently Asked Questions

Can you provide custom cable assemblies for specific robotic applications?

Yes, we offer extensive customization options, including tailored cable lengths, specialized connectors, terminations, and high-performance insulation materials, all designed to meet your systems' exact specifications and environmental needs.

How do I select the right cable assembly?

Our engineering team works closely with you to understand your system’s power, signal, environmental, and movement requirements. Based on this information, we recommend the best cable assembly solution, whether flexible, high-temperature, or shielded cable design.

Do you accommodate low-volume production runs for prototyping and initial testing?

Yes, we offer flexible order quantities, including small batch production for prototypes, validation, and system testing. This allows you to refine your designs before committing to large-scale manufacturing.

Choose Wiringo’s Robotics Cable Assemblies

Wiringo is dedicated to providing high-quality, customizable cable assemblies that meet the unique demands of your applications. Contact us today to discuss your project requirements and get a tailored solution.

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Get A QUICK QUOTE

Fill in your details and we’ll get back to you in 24 Hours.