Robotics Cable Assembly Manufacturer
As a leader in robotics cable assembly manufacturing, we provide versatile solutions, including custom harnesses flexing at one axis (back and forth)
and rotating at its central axis to meet the demands of industries such as automation, aerospace, and medical technology.
Our Clients
Robotics cable assemblies are specialized wiring systems designed to support robotic applications’ complex and dynamic needs. These assemblies ensure reliable power, signal, and data transmission while withstanding the repetitive motion, high flexibility, and challenging environments typical of robotics.Â
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Engineered for precision and durability, they play a critical role in robotic systems’ efficiency, safety, and performance across various industries.
The Benefits of Quality Cable Assemblies
Investing in high-quality cable assemblies is crucial for demanding applications like robotics, manufacturing equipment, and automation.
Enhanced Performance
High-quality cable assemblies ensure reliable power and signal transmission, minimizing disruptions and boosting system efficiency.
Durability
Engineered for harsh conditions, these assemblies resist wear, corrosion, and repetitive motion, offering long-lasting reliability.
Customization
Tailored solutions, including specific lengths, connectors, and shielding, ensure compatibility with even the most complex systems.
Cost-Effectiveness
While premium options may cost more upfront, their durability and reliability reduce long-term maintenance and replacement expenses.
Get A Custom Wire Harness Quote Today!
Why Choose Wiringo?
At Wiringo, we are committed to delivering exceptional cable assembly solutions that meet our customer’s specific demands in any industry.
Custom Solutions
We offer tailored designs to match your specific requirements, whether unique configurations, advanced shielding, or specialized connectors.
Industry Expertise
With years of experience serving diverse sectors like robotics, automation, and aerospace, we have the knowledge to provide solutions for any challenge.
Unmatched Quality
Our cable assemblies are built with top-grade materials and precision engineering, ensuring reliable performance and long-lasting durability.
Global Reach and Support
We serve clients worldwide and offer fast lead times, scalable production, and dedicated customer support to ensure your success at every stage.
Looking for The Best
Custom Wire Harness &
Cable Assembly Service?
Fast Turnaround Time
At Wiringo, we ensure that custom wiring harness solutions are tailored to your needs, with quotations delivered within 12 hours to keep your projects on track.
Certified Quality Assurance
Our factory is ISO9001 and IATF16949 certified, guaranteeing the highest standards of quality, reliability, and compliance for all custom wiring harness and cable assembly services.
One-Stop Custom Solutions
We offer a complete, one-stop solution for all your wiring harness needs, from design to manufacturing, ensuring you get exactly what you need for your project.
Manu facturing Capa bilities​
Our product versality and commitment to reliability and quality make us a trusted partner for OEMs seeking innovative and effective writing solutions.
Services
We offer a comprehensive range of services to ensure precision, durability, and seamless integration in every project:
- Design: Close collaboration with customers to define requirements, followed by digital testing of potential designs.
- Prototyping: Creation of physical prototypes to test functionality and manufacturability.
- Production and Assembly: Manufacturing the assemblies according to the approved design, including cutting, crimping, soldering, and final assembly in protective jackets.
- Testing: Rigorous testing of completed assemblies to ensure safety, performance, and compliance with industry standards.
Materials
Robotics wiring harnesses require torsional movement and are designed for radius modifications and a bending radius. We use soft structural material to offer such features:
- High-Conductivity Conductors: Finely stranded copper wires for optimal performance.
- Flexible Insulations: PVC is the standard jacketing material, but halogen-free robotic cables with a PUR (Polyurethane) jacket are recommended for applications exposed to industrial oils.
Certifications
We manufacture high-quality products with ISO 9001 and IATF16949 certifications, ensuring consistent quality and precision.
Design Process
We review the diagram, bill of materials, and related documents to ensure all components are correctly accounted for. Additionally, we assess each part to verify its performance, cost-effectiveness, and availability. If a part does not meet these criteria, we search for suitable alternatives.
Wiringo offers connectors and terminals from leading manufacturers, including:
- TE Connectivity (formerly Tyco)
- Delphi
- Molex
- Deutsch
- Bosch
- ITT Cannon
- Sumitomo
- Furukawa
- JST
- And many more!
Torsion cables supplied (twisting and turning resistant):
- Moderate-stress torsion cables
- Halogen-free robotic/track cables
- Halogen-free spiral-shielded track/robotic cables
- Data twisting and torsional connection cables
- Spiral-shielded torsion cables
Customizations
Designed to meet the unique physical and electrical demands of various robotic applications:
- Exceptional durability and reliability for long-lasting performance
- Flexibility (over one million flex cycles) to endure repeated bending, twisting, and stress
- Lightweight, compact design without compromising efficiency
- Resistance to harsh environmental conditions, including extreme temperatures, chemicals, oil, and humidity
- Easy installation and maintenance to enhance operational efficiency
- Optimized performance tailored for robotics applications
Safety Testing
At Wiringo, we prioritize product quality by conducting comprehensive testing, including:
- Electrical checks
- Mechanical checks
- Environmental checks
- Electromagnetic interference (EMI) testing
Prototyping
Prototyping helps identify potential flaws early, reducing costs and time to market while enabling customization and innovation for specialized robotic applications.
Flexible Order Quantities
We provide flexible order quantities, enabling you to order small batches for prototyping and large-scale production runs tailored to your specific requirements and timelines.
Robotics Cable Assembly and Wire Harness Products
Our assemblies ensure reliability and safety in high-risk robotics applications.
Multi-Branch Cable Assemblies
Ideal for complex robotic systems, these assemblies split into multiple branches, simplifying connections to various components while maintaining organization and efficiency.
Flexible Cable Assemblies
Built for applications that involve movement, these cables can withstand continuous flexing and twisting while maintaining performance.
Power and Signal Cable Assemblies
These solutions combine power and signal transmission in one assembly and are designed for efficient energy delivery and communication within robotic systems.
Quality and Safety, Guaranteed
Through rigorous testing and quality control, we deliver cable assemblies built to meet the highest industry standards, including SAE, IPC/WHMA-A-620, and ISO, while complying with UL, CSA, and RoHS regulations.
What Our Customers are Saying
Customers praise our cable assemblies for their reliability, fast delivery, and tailored designs, reflecting our dedication to quality and customer satisfaction.
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Frequently Asked Questions
Can you provide custom cable assemblies for specific robotic applications?
Yes, we offer extensive customization options, including tailored cable lengths, specialized connectors, terminations, and high-performance insulation materials, all designed to meet your systems' exact specifications and environmental needs.
How do I select the right cable assembly?
Our engineering team works closely with you to understand your system’s power, signal, environmental, and movement requirements. Based on this information, we recommend the best cable assembly solution, whether flexible, high-temperature, or shielded cable design.
Do you accommodate low-volume production runs for prototyping and initial testing?
Yes, we offer flexible order quantities, including small batch production for prototypes, validation, and system testing. This allows you to refine your designs before committing to large-scale manufacturing.