Special Purpose Cable Assemblies
Wiringo manufactures high-precision, custom cable assemblies designed for your specific needs. Built with quality materials, they offer flexibility, durability, and withstand harsh weather conditions.
Our Clients
Also known as flat ribbon cables or planar cables, the ribbon cable assembly is a flat and rectangular cable comprising multiple conductors or wires placed parallel to each other.
What is a Special Purpose Cable Assembly?
A special-purpose cable assembly is designed for specific applications, instruments, or equipment. It can have dozens of unique features, such as waterproofing, high-load capacity, over-molding, and shielding as integral components.
How We Manufacture Special-Purpose Assemblies
At Wiringo, we follow a structured process to deliver high-quality products that meet customer expectations.
Design review and engineering
The process begins with the design phase, where our engineers collaborate with clients to understand their equipment and application requirements. We gather detailed information on connections, performance expectations, and environmental conditions to create a custom design optimized for functionality.
Prototyping and testing
Before full-scale production, we build and test a prototype to verify the design. It undergoes rigorous durability, safety, and performance testing to meet all specifications.
We will consider refining and re-engineering our prototype to enhance efficiency if any issue occurs.
Mass production
Our high-speed manufacturing facilities allow our production team to assemble the products to meet order requirements. Each assembly goes through inspections at different production stages. Once completed, the assemblies are prepared for shipment to ensure on-time delivery.
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Industry Applications
Some of the industries that use special purpose cable assemblies are:
Military and Aerospace
Military systems and aircraft need specially engineered cable assemblies that comply with MIL-SPEC standards. Designed with high precision, these assemblies can withstand high temperatures, vibrations, and exposure to EMI for communication and power distribution across systems.
Industrial production and Robotics
Special-purpose cable assemblies are also an important part of industrial manufacturing. These assemblies connect automated electrical systems, robotic production lines, and heavy machinery and ensure smooth signals and power transmission for seamless operations.
Medical and Precision instruments
Special-purpose cable assemblies are essential for precision instruments to measure, analyze, and control physical quantities. Featuring coaxial or triaxial designs with specialized connectors, these assemblies prioritize low loss, high repeatability, and robust mechanical integrity.
Products
Whether used in solar or radar systems, Wiringo’s cable assemblies deliver reliability, durability, safety,
and optimal performance for high-stakes operations.
Heavy Duty Wire Harnesses
Taking advantage of Anderson connectors and RAST connectors, we provide customers with comprehensive heavy-duty wiring harness solutions to meet the needs of various industrial and consumer markets, including:
- Industrial Equipment
- Construction and agricultural machinery
- Ship and Marine Equipment
- Railway Transportation
Motion control wiring harness
Our high-flex, shielded cable assemblies are engineered to meet the demands of industrial automation, providing precise movement and operation for a wide range of applications:
- Automated production
- Robotics
- Aerospace
- Industrial and Commercial
Renewable energy wiring solutions
These assemblies are designed to deliver long-term durability and handle environmental stress and high voltage. We have a variety of cables, connectors, and accessories to connect various components in renewable energy systems and distribution systems, supporting:
- Electric Utilities
- Renewable Energy Storage:
- Electric Vehicle Charging Infrastructure
Wiring harness with Mil-Spec Circular Connectors
These circular connectors protect connections from environmental threats, making them ideal for military and aerospace applications.
Wiring harness with Anderson plug
Anderson plugs are dedicated electrical parts used on trailers, vehicles, and caravans to support a 12-volt, high-current, dual-battery system.
Wiring harnesses with RAST connectors
Home appliance wiring harnesses need RAST connectors, which have been necessary for the largest OEMs worldwide for over 15 years.
Types of Ribbon Cable Assemblies
Wiringo offers a range of custom ribbon cable assemblies with high-quality features that make them suitable for various demanding applications.
Round Conductor Flat Cable Assembly
Grey, the typical ribbon cable, is employed for its convenience in mass termination. For applications requiring flexibility with durability and long-lasting performance, these cables are ideal.
Rainbow ribbon cables or Color-coded Flat Cable Series
Rainbow ribbon cables are built like regular ribbon cables. However, their default colors make them easier to categorize and spot. For applications requiring visual distinction, rainbow ribbon cables are perfect for communication systems, electronics, and computers. In some cases, it is possible to separate the ends of this structure for individual severance.
Twisted Pair Flat Cable Series
Twisted ribbon cable differs from most cables because they twist and then join the pairs of conductors together. The twisted pair designs of these cables ensure high signal integrity due to reduced crosstalk in critical wiring systems. In addition, it has sections that are not twisted. Thus, the standard IDC ribbon cabling methods can terminate the connections and PCB headers.
Bonded Ribbon Cable Series
The ribbon wire (coaxial cable, multi-conductor Cable, and single hook-up wire) is arranged differently from standard ribbon cables. After you decide on an item, our crew will use adhesive glue to bond the components permanently. Bonding serves the same organizational, identifying, and bulk-terminating functions as the other constructs.
Manufacturing Capabilities
Wiringo offers you simple and complex ribbon cable assemblies that require customization.
Services
Our comprehensive range of services ensures durability, precision, and seamless integration of our products in every system. Our services include:
- Design review
- Prototyping
- Production and assembly
- Testing
Cable Connectors
Wiringo uses a wide range of cable connectors for flat ribbon cable assemblies between 0.635 and 2.45 mm pitch. These include Molex Picoflex, TE Micro Match Sockets, and many varieties of IDC connector pitches.
Quality Testing
Wiringo ensures high-standard quality testing of all completed products to pass all quality control checks, including UL product certifications, DIN ISO 9001-2000, ISO 14001, ISO 13485, and ISO/TS 16949.
Prototyping
We offer rapid prototyping services to bring your designs to life quickly. Prototyping helps ensure the product's functionality, allowing for efficient product development.
Customizations
With Wiringo, you get tailored solutions to meet your specific requirements, ensuring that the requested product fits your project needs seamlessly. We offer a range of custom solutions, including:
- Cable types
- Connector orientations
- Circuit sizes
- Length
- Labeling styles
- And more
Flexible Order Quantities
Thanks to our extensive manufacturing plants, we can accommodate small and large order quantities, allowing us to meet your variable production demands.
Why Choose Wiringo?
Wiringo is dedicated to delivering custom-designed products that meet your needs and ensure customer satisfaction.
Quality assurance
Our rigorous testing procedures ensure that each delivered product meets the highest quality and performance standards.
Custom solutions
Whether it is custom protection, specialized connectors, or better shielding, we can customize solutions according to your needs.
Reputed brand
With over 10 years of experience, we have built a strong position in the market through knowledge, expertise, and high-quality products.
Customer service excellence
Our customer service team is active and promptly responds to customer queries. We are always there to assist you before, during, and after the purchase of materials.
Quality and Safety, Guaranteed
We adhere to all the industry certifications and maintain high consistency through stringent quality management protocols.
What Our Customers are Saying
See what thousands of happy customers say about Wiringo’s commitment to product quality and customer service.
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Frequently Asked Questions
How do you balance the quality and quantity?
Wiringo has an automation system that can lay the wiring exactly and add components. The process ensures continual quality and shorter production time.
What is the typical lead time for manufacturing special-purpose cable assemblies?
Material availability, design complexity, and testing requirements may cause lead times to vary slightly. However, we follow particular manufacturing steps that may take a few days to weeks to complete.
What factors are considered when you design a special-purpose cable assembly?
Our key considerations include flexibility, voltage and current capacity, environmental conditions, shielding requirements, industry compliances, and durability.
Choose Wiringo’s special purpose cable assembly
We can fully customize special-purpose cable assemblies, including cable types and connector configurations, to fit your application.